Mars, Incorporated has announced the completion of a $180 million capital investment aimed at modernizing its manufacturing footprint in Ontario, Canada. Spanning 2022 through 2026, the initiative targets infrastructure innovation and workplace modernization across four key sites. This latest expenditure brings the company’s total investment in Canadian operations to nearly $400 million since 2015, signaling a long-term strategic focus on the North American supply chain.
Strategic infrastructure and capacity growth
A primary driver of the $180 million outlay is the transformation of packing lines and the expansion of production capabilities. More than $100 million was allocated specifically to three major packing line overhauls intended to meet shifting consumer demands and improve long-term reliability.
Across the company’s diverse portfolio, which includes snacking, pet nutrition, and food segments, the upgrades are expected to provide the flexibility needed for new product formats and increased volume. The investment also integrates advanced safety systems to align with modern industrial standards.
"This investment in our manufacturing capabilities marks a significant milestone for our Canadian operations. By modernizing our facilities, we're fueling future growth and helping ensure our beloved products, like Ben's Original ™, continue to be enjoyed by generations to come." stated Derin Bello, General Manager, Mars Food & Nutrition, Canada.
Facility specific upgrades and production gains
The capital was distributed across four distinct Ontario locations, each receiving targeted improvements to satisfy specific category requirements.
Mars Pet Nutrition in Bolton An $86 million allocation enhanced manufacturing for the care and treats category. This resulted in a 50% increase in production capacity for the Temptations brand.
Mars Snacking in Newmarket With a $40 million investment in packaging line upgrades, this facility saw a 25% increase in production capacity. The site produces several major confectionery brands for the North American market.
Mars Food and Nutrition in Bolton A $17 million investment focused on production lines for Ben’s Original and other portfolio brands, yielding an 8% increase in capacity.
Royal Canin in Guelph A $39 million modernization project improved safety and quality standards while increasing production capacity by 12%.
Sustainability and operational efficiency targets
Beyond sheer volume, the investment emphasizes resource efficiency and a reduced environmental footprint. The technological upgrades have led to measurable decreases in utility consumption across the Ontario network.
In Newmarket, the snacking facility achieved a 40% reduction in electricity usage on its filled bar line and a 75% reduction in compressed air consumption, totaling an annual saving of over 440,000 kilowatt hours. In Bolton, the pet nutrition site reported a 15% reduction in water use and double-digit decreases in gas and hydro consumption. The Royal Canin facility in Guelph also saw thermal and electrical energy usage drop by 12% and 11%, respectively.
Long term economic impact
Mars leadership indicates that these upgrades are essential for maintaining a competitive edge in the Canadian market. General Manager of Mars Snacking Canada, Ellen Thompson, noted that the investment represents the future of the industry and a commitment to the local economy. With 1,800 associates currently employed across the Bolton, Newmarket, and Guelph facilities, the modernization is positioned as a safeguard for the company’s continued operational vitality in the region.
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